«Защита окружающей среды в нефтегазовом комплексе»

ПРИМЕНЕНИЕ СМАЗОЧНЫХ МАТЕРИАЛОВ НА ОСНОВЕ РАСТИТЕЛЬНЫХ МАСЕЛ

УДК: 665.76:621.89
DOI: 10.33285/2411-7013-2021-3(300)-32-37

Авторы:

¹ РГУ нефти и газа (НИУ) имени И.М. Губкина, г. Москва, Россия

Ключевые слова: смазочные материалы; растительные масла; термоокислительная стабильность; биоразлагаемость; моторные масла; компрессорные масла; гидравлические масла; трансмиссионные масла; трансформаторные масла; пластичные смазки; смазочно-охлаждающие жидкости; экология

Аннотация:

Проведен анализ возможности применения растительных масел в качестве базовой основы смазочных материалов. Показано, что их отличительными особенностями являются биоразлагаемость и возобновляемая сырьевая база. Приведены примеры производства различных смазочных материалов зарубежными компаниями на растительной основе. Показано, что эксплуатационные показатели смазочных материалов на растительной основе могут быть улучшены введением в их состав присадок.

Список литературы:

1. Erhan S.Z., Sharma B.K., Perez J.M. Oxidation and low temperature stability of vegetable oil-based lubricants // Industrial Crops and Products. – 2006. – Vol. 24, Issue 3. – P. 292–299. – DOI: 10.1016/J.INDCROP.2006.06.008
2. Becker R., Knorr A. An Evaluation of Antioxidants for Vegetable Oils at Elevated Temperatures // Lubrication Science. – 1996. – Vol. 8, Issue 2. – P. 95–117. – DOI: 10.1002/ls.3010080202
3. Митин И.В., Татур И.Р., Спиркин В.Г. Перспективы развития производства российских биоразлагаемых смазочных материалов на базовых маслах V группы // Мир нефтепродуктов. Вестн. нефтяных компаний. – 2021. – № 1. – С. 30–37.
4. Vegetable Oil Based Lubricants: Challenges and Prospects / T.Y. Woma, S.A. Lawal, A.S. Abdulrahman [et al.] // Tribology Online. – 2019. – Vol. 14, Issue 2. – P. 60–70. – DOI: 10.2474/trol.14.60
5. Смазочные материалы и проблемы экологии / А.Ю. Евдокимов, И.Г. Фукс, Т.Н. Шабалина, Л.Н. Багдасаров. – М.: Нефть и газ, 2000. – 424 с.
6. Schneider M.P. Plant-oil-based lubricants and hydraulic fluids // J. of the Science of Food and Agriculture. – 2006. – Vol. 86, Issue 12. – P. 1769–1780. – DOI: 10.1002/jsfa.2559
7. Singh A.K. Castor oil-based lubricant reduces smoke emission in two-stroke engines // Industrial Crops and Products. – 2011. – Vol. 33, Issue 2. – P. 287–295. – DOI: 10.1016/J.INDCROP.2010.12.014
8. Palm oil and mineral oil-based lubricants – their tribological and emission performance / H.H. Masjuki, M.A. Maleque, A. Kubo, T. Nonaka // Tribology Int. – 1999. – Vol. 32, Issue 6. – P. 305–314. – DOI: 10.1016/S0301-679X(99)00052-3
9. Mannekote J.K., Kailas S.V. Experimental Investigation of Coconut and Palm Oils as Lubricants in Four-Stroke Engine // Tribology Online. – 2011. – Vol. 6, Issue 1. – P. 76–82. – DOI: 10.2474/trol.6.76
10. Cheenkachorn K., Fungtammasan B. Development of engine oil using palm oil as a base stock for four-stroke engines // Energy. – 2010. – Vol. 35, Issue 6. – P. 2552–2556. – DOI: 10.1016/j.energy.2010.03.002
11. Compressibilities and viscosities of reference and vegetable oils for their use as hydraulic fluids and lubricants / T. Regueira, L. Lugo, O. Fandiño [et al.] // Green Chemistry. – 2011. – Vol. 13, Issue 5. – P. 1293–1302. – DOI: 10.1039/c0gc00597e
12. Lubrication properties of trimethylolpropane esters based on palm oil and palm kernel oils / R. Yunus, A. Fakhru'l-Razi, T.L. Ooi [et al.] // European J. of Lipid Science and Technology. – 2004. – Vol. 106, Issue 1. – P. 52–60. – DOI: 10.1002/ejlt.200300862
13. Rubber seed oil-based biolubricant base stocks: A potential source for hydraulic oils / K. Kamalakar, A.K. Rajak, R.B.N. Prasad, M.S.L. Karuna // Industrial Crops and Products. – 2013. – Vol. 51. – P. 249–257. – DOI: 10.1016/j.indcrop.2013.08.058
14. New hydraulic biolubricants based on passion fruit and moringa oils and their epoxy / M.S. Silva, E.L. Foletto, S.M. Alves [et al.] // Industrial Crops and Products. – 2015. – Vol. 69. – P. 362–370. – DOI: 10.1016/j.indcrop.2015.02.037
15. Bart J.C.J., Gucciardi E., Cavallaro S. Biolubricant product groups and technological applications // Biolubricants. – Woodhead Publishing Limited, 2013. – Vol. 12. – P. 565–711. – DOI:10.1533/9780857096326.565
16. Adhvaryu A., Erhan S.Z. Epoxidized soybean oil as a potential source of high temperature lubricants // Industrial Crops and Products. – 2002. – Vol. 15, Issue 3. – P. 247–254. – DOI: 10.1016/S0926-6690(01)00120-0
17. Ting Chen-Ching, Chen Chien-Chih. Viscosity and working efficiency analysis of soybean oil-based bio-lubricants // Measurement. – 2011. – Vol. 44, Issue 8. – P. 1337–1341. – DOI: 10.1016/j.measurement.2011.04.005
18. Nagendramma P. Study of pentaerythritol tetraoleate ester as industrial gear oil // Lubrication Science. – 2011. – Vol. 23, Issue 8. – P. 355–362. – DOI: 10.1002/ls.161
19. Stawicki T., Sedlak P. Study of the impact of lubricant type on selected operational parameters of a chainsaw used in beech timber cutting // Drewno: prace naukowe. doniesienia. komunikaty. – 2016. – Vol. 59, No 196. – P. 163–171. – DOI: 10.12841/wood.1644-3985.121.12
20. The effect of lubricating oil on temperature of chainsaw cutting system / M. Stanovský, J. Schürger, M. Jankovský [et al.] // Croatian J. of Forest Engineering. – 2013. – Vol. 34, No 1. – P. 83–90.
21. Comparative Study of Breakdown Voltage of Mineral, Synthetic and Natural Oils and Based Mineral Oil Mixtures under AC and DC Voltages / A. Beroual, U. Khaled, P.S.M. Noah, H. Sitorus // Energies. – 2017. – Vol. 10, Issue 4. – 17 p. – DOI: 10.3390/en10040511
22. Oommen T.V. Vegetable oils for liquid-filled transformers // IEEE Electrical Insulation Magazine. – 2002. – Vol. 18, Issue 1. – P. 6–11. – DOI: 10.1109/57.981322
23. Shah Z., Tahir Q. Dielectric properties of vegetable oils // J. of Scientific Research. – 2011. – Vol. 3, Issue 3. – P. 481–492. – DOI: 10.3329/jsr.v3i3.7049
24. Bartz W.J. Lubricants and the environment // Tribology int. – 1998. – Vol. 31, Issue 1-3. – P. 35–47. – DOI: 10.1016/S0301-679X(98)00006-1
25. Raynor P.C., Kim S.W., Bhattacharya M. Mist generation from metalworking fluids formulated using vegetable oils // Annals of Occupational Hygiene. – 2005. – Vol. 49, Issue 4. – P. 283–293. – DOI: 10.1093/ANNHYG/MEH092
26. John J., Bhattacharya M., Raynor P.C. Emulsions containing vegetable oils for cutting fluid application // Colloids and Surfaces A: Physicochemical and Engineering Aspects. – 2004. – Vol. 237, Issue 1-3. – P. 141–150. – DOI:10.1016/j.colsurfa.2003.12.029
27. Singh A.K., Gupta A.K. Metalworking fluids from vegetable oils // J. of Synthetic Lubrication. – 2006. – Vol. 23, Issue 4. – P. 167–176. – DOI: 10.1002/jsl.19
28. Lawal S.A., Choudhury I.A., Nukman Y. Application of vegetable oil-based metalworking fluids in machining ferrous metals – A review // Int. J. of Machine Tools and Manufacture. – 2012. – Vol. 52, Issue 1. – P. 1–12. – DOI: 10.1016/j.ijmachtools.2011.09.003
29. Belluco W., De Chiffre L. Performance evaluation of vegetable-based oils in drilling austenitic stainless steel // J. of Materials Processing Technology. – 2004. – Vol. 148, Issue 2. – P. 171–176. – DOI:10.1016/S0924-0136(03)00679-4
30. Tazehkandi A.H., Shabgard M., Pilehvarian F. On the feasibility of a reduction in cutting fluid consumption via spray of biodegradable vegetable oil with compressed air in machining Inconel 706 // J. of Cleaner Production. – 2015. – Vol. 104. – P. 422–435. – DOI: 10.1016/j.jclepro.2015.05.039
31. Tribological characterization of green lubricating greases formulated with castor oil and different biogenic thickener agents: a comparative experimental study / R. Sánchez, M. Fiedler, E. Kuhn, J.M. Franco // Industrial Lubrication and Tribology. – 2011. – Vol. 63, No 6. – P. 446–452. – DOI: 10.1108/00368791111169034
32. Effect of thermo-mechanical processing on the rheology of oleogels potentially applicable as biodegradable lubricating greases / R. Sánchez, J.M. Franco, M.A. Delgado [et al.] // Chemical Engineering Research and Design. – 2008. – Vol. 86, Issue 10. – P. 1073–1082. – DOI: 10.1016/j.cherd.2008.05.002
33. Development of new green lubricating grease formulations based on cellulosic derivatives and castor oil / R. Sánchez, J.M. Franco, M.A. Delgado [et al.] // Green Chemistry. – 2009. – Vol. 11, Issue 5. – P. 686–693. – DOI: 10.1039/B820547G
34. Thermal and mechanical characterization of cellulosic derivatives-based oleogels potentially applicable as bio-lubricating greases: Influence of ethyl cellulose molecular weight / R. Sánchez, J.M. Franco, M.A. Delgado [et al.] // Carbohydrate polymers. – 2011. – Vol. 83, Issue 1. – P. 151–158. – DOI: 10.1016/j.carbpol.2010.07.033
35. Use of chitin, chitosan and acylated derivatives as thickener agents of vegetable oils for bio-lubricant applications / R. Sánchez, G.B. Stringari, J.M. Franco [et al.] // Carbohydrate polymers. – 2011. – Vol. 85, Issue 3. – P. 705–714. – DOI: 10.1016/j.carbpol.2011.03.049