«Equipment and technologies for oil and gas complex»

Experience of applying reverse engineering and additive technologies during operational and technical maintenance of technological communication network equipment by "Gazprom dobycha Urengoy"

UDC: 621.923.3
DOI: -

Authors:

¹ Gazprom dobycha Urengoy, Novy Urengoy, Russia

Keywords: reverse engineering, additive technologies, design documentation, operational and technical maintenance, 3D printing in the maintenance of a technological communication network

Annotation:

Within the framework of the existing theoretical part of the article, the authors provide a scientifically fundamental overview of the concepts of reverse engineering and additive technologies, analyzing their main characteristics, basic principles and methods of application at the "Gazprom Dobycha Urengoy" LLC enterprise. The central part of the work is devoted to the real experience illustration of the discussed methods application during the operational and technical maintenance of the technological communication network equipment of "Gazprom Dobycha Urengoy" LLC. The main attention is paid to specific problems that were solved using reverse engineering and additive technologies. Several cases of technology application are considered, including restoration and modernization of various equipment elements. Each case includes a detailed description of the process, technologies and materials used, as well as an analysis of the cost-effectiveness of the procedure. The article also presents the use of reverse engineering methods and additive technologies as an instrument for solving import substitution problems. The final part of the work is focused on the economic advantages and effects of using reverse engineering and additive technologies, their role in solving the problems of import substitution and accelerating the process of replacing failed parts.

Bibliography:

1. Zlenko M.A., Popovich A.A., Mutylina I.N. Additivnye tekhnologii v mashinostroenii. – SPb.: S.-Peterb. politekhn. un-t Petra Velikogo, 2013. – S. 5–10.
2. Kugaevskiy S.S. Revers-inzhiniring i bystroe prototipirovanie v mashinostroenii: ucheb.-metod. posobie. – Ekaterinburg: Izd-vo Ural. un-ta, 2023. – S. 11–46.
3. Lukmanov O. Obratnyy inzhiniring // SAPR i grafika. – 2018. – № 1(255). – S. 7–8.
4. Redvud B., Shofer F., Garret B. 3D-pechat'. Prakticheskoe rukovodstvo. – M.: DMK-Press, 2020. – S. 22–26.
5. Shishkovskiy I.V. Osnovy additivnykh tekhnologiy vysokogo razresheniya. – SPb.: Piter, 2016. – S. 39–43.
6. Trubashevskiy D.S. Additivnye zarisovki. – Voronezh: Umnoe proizvodstvo, 2021. – S. 25–33.
7. Metod analiza effektivnosti sistem promyvki burovykh koronok shtyrevogo tipa na baze laboratornogo stenda s primeneniem additivnykh tekhnologiy / O.G. Blinkov, B.A. Gupalov, I.Sh. Zabbarov [i dr.] // Oborudovanie i tekhnologii dlya neftegazovogo kompleksa. – 2023. – № 6(138). – S. 36–40. – DOI: 10.33285/1999-6934-2023-6(138)-36-40