Scientific and technical journal

«Environmental protection in oil and gas complex»

ISSN 2411-7013

Environmental protection in oil and gas complex
Non-shielding coatings as a factor of minimization of accidental environmental risk when operating main gas pipelines

UDC: 504.5:621.45.038.7
DOI: 10.33285/2411-7013-2023-3(312)-15-22

Authors:

PETROV NIKOLAY N.1,2,
GOROKHOV ROMAN V.3,
FURSINA ANGELINA B.2,
KUKORA TATYANA V.2,
TSYB EKATERINA I.2,
BUKOV NIKOLAY N.2,
TIKHANOVICH IGOR' A.3

1 Intellegent Compositional Solutions, Krasnodar, Russia
2 Kuban State University, Krasnodar, Russia
3 Gazprom invest, St. Petersburg, Russia

Keywords: main gas pipelines, accidental environmental risk, anti-corrosion protection, non-shielding effect

Annotation:

The article discusses the relationship between environmental safety and the level of anti-corrosion systems to protect the physical integrity of gas industry facilities. The reasons that reduce the efficiency of the systems used are noted and measures are proposed to improve the manageability of environmental risk at industry facilities. The advantages of coating systems with a non-shielding effect when combined with cathodic protection are shown. In particular, the use of a functional anti-corrosion coating system with self-regulating electrical resistance developed by the authors of the article is substantiated. Local (in a defect) resistance decrease of such an anticorrosion system allows reaching high efficiency of protection even in case of adhesion aging by minimizing the risks of invisible processes of pipes walls deterioration. It is shown, that the improvement of the existing protection system leads to a decrease of the conflict with the environment at the stage of main pipelines operation.

Bibliography:

1. Monitoring, kontrol', upravlenie kachestvom okruzhayushchey sredy: v 3 ch. Ch. 3. Otsenka i upravlenie kachestvom okruzhayushchey sredy: nauch. i ucheb.-metod. sprav. posobie / A.I. Potapo, V.N. Vorob'ev, L.N. Karlin, A.A. Muzalevskiy. – SPb.: RGGMU, 2005. – 600 s.
2. Yamnikov S.A., Shevchenko A.V. K voprosu o vozmozhnykh funktsiyakh raspredeleniya ekologicheskogo ushcherba primenitel'no k avariyam na lineynoy chasti magistral'nykh gazoprovodov // Nauch.-tekhn. sb. Vesti gazovoy nauki. – 2018. – № 2(34). – S. 252–257.
3. Lubenskiy S.A., Yamnikov S.A. Analiz osnovnykh prichin razrusheniya trub magistral'nykh gazoprovodov v ryade yuzhnykh oblastey Rossii // Problemy analiza riska. – 2012. – T. 9, № 3. – S. 48–55.
4. Revazov A.M. Analiz chrezvychaynykh i avariynykh situatsiy na ob"ektakh magistral'nogo gazoprovodnogo transporta i mery po preduprezhdeniyu ikh vozniknoveniya i snizheniyu posledstviy // Upravlenie kachestvom v neftegazovom komplekse. – 2010. – № 1. – S. 68–72.
5. Motkin G.A. Ekologicheskoe strakhovanie: itogi i perspektivy // Teoriya i praktika ekologicheskogo strakhovaniya: itogi i perspektivy: sb. tr. X Yubileynoy Vseros. i V Mezhdunar. konf., Ulan-Ude, 28 iyunya – 3 iyulya 2010 g. – M.-Ulan-Ude: NITs "Ekoproekt", 2010. – 70 s.
6. Analiz osnovnykh prichin avariy, proizoshedshikh na magistral'nykh gazoprovodakh / S. Savonin, Z. Arsent'eva, A. Moskalenko [i dr.] // Inzhenernaya zashchita. – 2015. – № 6(11). – S. 52–57.
7. Analiz "podplenochnoy" korrozii po aktam obsledovaniya gazoprovodov v shurfakh / N.K. Shamshetdinova, N.A. Petrov, F.K. Fatrakhmanov [i dr.] // Korroziya: materialy, zashchita. – 2006. – № 12. – S. 37–43.
8. Alimov S.V., Mitrokhin M.Yu., Kharionovskiy V.V. Sistema diagnosticheskogo obsluzhivaniya magistral'nykh gazoprovodov OAO "Gazprom": sostoyanie i perspektivy // Territoriya Neftegaz. – 2009. – № 9. – S. 42–49.
9. Khasanov R.R. Problemy zashchitnykh pokrytiy truboprovodov na primere magistral'nykh gazoprovodov Zapadnogo Kazakhstana // Neftegazovoe delo. – 2014. – T. 12, № 1. – S. 97–102.
10. Scantlebury D. The dynamic nature of underfilm corrosion // Corrosion Science. – 1993. – Vol. 35, Issue 5-8. – P. 1363–1366. – DOI: 10.1016/0010-938X(93)90359-O
11. Evaluation of the cathodic disbondment resistance of pipeline coatings – A review / Min Xu, C.N. Catherine Lam, D. Wong, E. Asselin // Progress in Organic Coatings. – 2020. – Vol. 146. – DOI: 10.1016/j.porgcoat.2020.105728
12. Cherezova E.A., Mukmeneva N.A., Arkhireev V.P. Starenie i stabilizatsiya polimerov. – Kazan': KNITU, 2012. – 140 s.
13. Highly Efficient Hybrid Protective Materials for Technically Complicated Systems in Natural Aggressive Conditions / V. Panyushkin, N. Petrov, M. Sokolov, N. Bukov // Handbook of Ecomaterials. – Springer Cham, 2019. – P. 3287–3346. – DOI: 10.1007/978-3-319-68255-6_58
14. Norsworthy R. Non-shielding coatings: new regulations // World Pipeline. – 2010. – Vol. 10, Issue 2. – P. 37–41.
15. Norsworthy R. Causes of external corrosion on coated and cathodically protected pipelines // NACE – Int. Corrosion Conf. Series. – Houston, Texas: NACE International, 2009. – Paper No. 09116. – 11 p.
16. Fu A.Q., Cheng Y.F. Characterization of the permeability of a high performance composite coating to cathodic protection and its implications on pipeline integrity // Progress in Organic Coatings. – 2011. – Vol. 72, Issue 3. – P. 423–428. – DOI: 10.1016/j.porgcoat.2011.05.015
17. Ruschau G., Chen Yu. Determining the CP Shielding Behavior of Pipeline Coatings in the Laboratory // Int. Corrosion Conf. Series. – NACE, 2006.
18. Sensornoe protivokorrozionnoe pokrytie / N.N. Petrov, D.Yu. Fedorov, R.V. Gorokhov [i dr.] // Territoriya Neftegaz. – 2013. – № 2. – S. 64–67.
19. Pat. 2541085 Ros. Federatsiya, MPK F16L 58/04, C23F 13/08. Sposob zashchity katodno-polyarizuemykh metallicheskikh konstruktsiy i sooruzheniy, pokrytie dlya zashchity metallicheskikh konstruktsiy i sooruzheniy, elektrokhimicheski aktivnyy kompozitsionnyy i gidroizolyatsionnyy nizkoomnyy materialy dlya zashchity metallicheskikh konstruktsiy / N.N. Petrov, I.V. Falina, R.V. Gorokhov [i dr.]. – № 2014109936/06; zayavl. 14.03.2014; opubl. 10.02.2015, Byul. № 4.
20. Pat. 2578243 Ros. Federatsiya, MPK F16L 58/04. Sposob diagnostirovaniya skrytogo korrozionnogo defekta pod pokrytiem / N.N. Petrov, T.V. Koval', I.V. Falina [i dr.]. – № 2015111553/06; zayavl. 30.03.2015; opubl. 27.03.2016, Byul. № 9.
21. Effekty elektricheskoy perkolyatsii v kompozitsionnykh materialakh epoksidnaya smola/ionoobmennaya smola/polianilin dlya protivokorrozionnoy zashchity / N.N. Petrov, I.V. Falina, T.V. Koval' [i dr.] // Fizikokhimiya poverkhnosti i zashchita materialov. – 2017. – T. 53, № 4. – S. 440–448. – DOI: 10.7868/S0044185617040179
22. Effekt protivoiona v zashchitnoy vlagochuvstvitel'noy sendvich-sisteme epoksid-polielektrolit/epoksid-uglerod / N.N. Petrov, T.V. Koval', N.V. Shel'deshov, N.N. Bukov // Fizikokhimiya poverkhnosti i zashchita materialov. – 2017. – T. 53, № 1. – S. 96–102. – DOI: 10.7868/S0044185617010156
23. K voprosu primeneniya neekraniruyushchikh pokrytiy dlya zashchity magistral'nykh truboprovodov (po rezul'tatam laboratornykh issledovaniy) / N.N. Petrov, D.V. Gritsun, A.S. Chernyy [i dr.] // Territoriya Neftegaz. – 2022. – № 3-4. – S. 44–51.
24. Vliyanie protivoiona vo vvodimom diatomitovom ionoobmennike na adgezionnuyu dolgovechnost' protivokorrozionnykh bitumno-neorganicheskikh sistem / N.N. Petrov, A.S. Alovyagina, D.V. Gritsun [i dr.] // Zhurn. prikladnoy khimii. – 2021. – T. 94, № 2. – S. 264–270. – DOI: 10.31857/S0044461821020158
25. Pat. 2666917 Ros. Federatsiya, MPK F16L 58/12, C23F 13/00, C08L 95/00. Sposob protivokorrozionnoy zashchity katodno-polyarizuemykh podzemnykh metallicheskikh sooruzheniy s bitumno-polimernym sloem mastiki v izoliruyushchem pokrytii i bitumno-polimernaya mastika dlya izoliruyushchego pokrytiya katodno-polyarizuemykh podzemnykh metallicheskikh sooruzheniy / N.N. Petrov, S.N. Makarov, S.B. Fakhretdinov, M.K. Ten; patentoobladateli AO "Delan", N.N. Petrov. – № 2017122742; zayavl. 28.06.2017; opubl. 13.09.2018, Byul. № 26.
26. Shamshetdinova N.K., Reformatskaya I.I., Podobaev A.N. Korroziya stali v defektakh izolyatsionnogo pokrytiya // Elektrokhimicheskaya zashchita i korrozionnyy kontrol'. – 2001. – Spets. vyp. № 2. – S. 62–66.
27. Povyshenie effektivnosti protivokorrozionnoy zashchity povrezhdennykh uchastkov magistral'nykh gazoprovodov s ispol'zovaniem ingibirovannykh sistem izolyatsionnykh pokrytiy / I.V. Ryakhovskikh, R.I. Bogdanov, R.V. Kashkovskiy [i dr.] // Nauch.-tekhn. sb. Vesti gazovoy nauki. – 2019. – № 3(40). – S. 118–126.